{"id":3448,"date":"2015-08-01T20:03:28","date_gmt":"2015-08-01T19:03:28","guid":{"rendered":"http:\/\/www.rv-7.dk\/?p=3448"},"modified":"2020-07-07T20:10:23","modified_gmt":"2020-07-07T19:10:23","slug":"roll-bar-construction-part-4","status":"publish","type":"post","link":"https:\/\/www.rv-7.dk\/?p=3448","title":{"rendered":"Roll bar construction, part 4"},"content":{"rendered":"<p style=\"text-align: center;\">I have finished constructing the roll bar assembly, and started the installation process.<br \/>\nThursday evening began riveting the channel splices.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-628-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3449\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-628-800x-400x300.jpg\" alt=\"Fuselage 628 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-628-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-628-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-629-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3450\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-629-800x-400x300.jpg\" alt=\"Fuselage 629 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-629-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-629-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">As you can see, the rivets in the\u00a0F-632D angle ended up a little close the radius, so I had to rivet them with the shop head aft. These will not be visible, as a reinforcement channel will cover them.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-630-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3451\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-630-800x-400x300.jpg\" alt=\"Fuselage 630 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-630-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-630-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-631-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3452\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-631-800x-400x300.jpg\" alt=\"Fuselage 631 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-631-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-631-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Then I clamped the forward channel to my template table, and clecoed on the straps.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-632-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3453\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-632-800x-400x300.jpg\" alt=\"Fuselage 632 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-632-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-632-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">\nIt took less than 10 minutes to set all rivets, thanks to my pneumatic squeezer.<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-633-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3454\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-633-800x-400x300.jpg\" alt=\"Fuselage 633 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-633-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-633-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-634-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3455\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-634-800x-400x300.jpg\" alt=\"Fuselage 634 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-634-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-634-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Today I continued with the aft channel.<br \/>\nBefore I could rivet it to the forward part, I had to install the two small angles that will support the reinforcement channel. First I marked and drilled the holes for the\u00a0F-632D angle.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-635-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3456\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-635-800x-400x300.jpg\" alt=\"Fuselage 635 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-635-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-635-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-636-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3457\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-636-800x-400x300.jpg\" alt=\"Fuselage 636 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-636-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-636-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Then I could place the angles and drill them top the channel.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-637-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3458\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-637-800x-400x300.jpg\" alt=\"Fuselage 637 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-637-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-637-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">..a little bit of deburring and 4 rivets later:<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-638-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3459\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-638-800x-400x300.jpg\" alt=\"Fuselage 638 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-638-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-638-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Now I could close the roll bar&#8230;<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-639-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3460\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-639-800x-400x300.jpg\" alt=\"Fuselage 639 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-639-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-639-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">The rest is blind rivets.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-640-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3461\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-640-800x-400x300.jpg\" alt=\"Fuselage 640 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-640-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-640-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Finally done! \ud83d\ude00<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-641-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3462\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-641-800x-400x300.jpg\" alt=\"Fuselage 641 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-641-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-641-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Now it was time to prepare the brackets that attaches the roll bar to the fuselage. I clamped them to the roll bar and drill the holes for 2 small rivets, that will secure the width of the brackets.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-642-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3463\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-642-800x-400x300.jpg\" alt=\"Fuselage 642 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-642-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-642-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">Both done.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-643-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3464\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-643-800x-400x300.jpg\" alt=\"Fuselage 643 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-643-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-643-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">I had to reinstall the fuselage top skins, to align the roll bar in the right position and angle.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-644-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-3465 aligncenter\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-644-800x-400x300.jpg\" alt=\"Fuselage 644 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-644-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-644-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-646-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3467\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-646-800x-400x300.jpg\" alt=\"Fuselage 646 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-646-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-646-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">I marked the correct angle the mounting bracket will have to the roll bar.<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-645-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3466\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-645-800x-400x300.jpg\" alt=\"Fuselage 645 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-645-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-645-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0Then I trimmed the roll bar ends\u00a0and filed radius, to allow the thick angles to sit correct,..<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-647-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3468\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-647-800x-400x300.jpg\" alt=\"Fuselage 647 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-647-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-647-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p style=\"text-align: center;\">&#8230;like this:<br \/>\n<a href=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-648-800x.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-3469\" src=\"http:\/\/www.rv-7.dk\/wp-content\/Fuselage-648-800x-400x300.jpg\" alt=\"Fuselage 648 [800x]\" width=\"400\" height=\"300\" srcset=\"https:\/\/www.rv-7.dk\/wp-content\/Fuselage-648-800x-400x300.jpg 400w, https:\/\/www.rv-7.dk\/wp-content\/Fuselage-648-800x.jpg 800w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<div class='watch-action'><div class='watch-position align-left'><div class='action-like'><a class='lbg-style3 like-3448 jlk' href='javascript:void(0)' data-task='like' data-post_id='3448' data-nonce='1129ef2864' rel='nofollow'><img class='wti-pixel' src='https:\/\/www.rv-7.dk\/wp-content\/plugins\/wti-like-post\/images\/pixel.gif' title='Like' \/><span class='lc-3448 lc'>0<\/span><\/a><\/div><\/div> <div class='status-3448 status align-left'><\/div><\/div><div class='wti-clear'><\/div>","protected":false},"excerpt":{"rendered":"<p>I have finished constructing the roll bar assembly, and started the installation process. Thursday evening began riveting the channel splices. As you can see, the rivets in the\u00a0F-632D angle ended up a little close the radius, so I had to rivet them with the shop head aft. These will not be visible, as a reinforcement [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[],"class_list":["post-3448","post","type-post","status-publish","format-standard","hentry","category-center-fuselage","post-preview"],"_links":{"self":[{"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=\/wp\/v2\/posts\/3448","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=3448"}],"version-history":[{"count":9,"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=\/wp\/v2\/posts\/3448\/revisions"}],"predecessor-version":[{"id":3478,"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=\/wp\/v2\/posts\/3448\/revisions\/3478"}],"wp:attachment":[{"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=3448"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=3448"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.rv-7.dk\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=3448"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}